Precision 5-Axis CNC Machining Services
Custom 5-Axis machining & milling with world-class precision
5-Axis CNC Machining Services
Whether you require an initial prototype or a complete set of components that are identical to each other, TIANYIDA offers exceptional 5-axis machining services to meet your goals within the specified time frame and budget.
For machined parts that are time-sensitive and have intricate geometric shapes, 5-axis CNC machines provide unmatched flexibility and efficiency. The skilled team at TIANYIDA can help turn your concepts to life, from rapid prototypes to end-use parts specifically designed for safety-critical applications. Our 5-axis milling abilities allow us to consistently manufacture exceptional parts within a short lead time.
What is 5-Axis CNC Machining
5-axis CNC machining is a manufacturing process that involves using computer-controlled technology to move a machine tool in five different directions. These directions are typically the X, Y, and Z axes for straight movements, and two additional axes for rotation. This type of machining is known for its versatility in handling parts of various sizes and shapes.
To perform 5-axis CNC machining, a machine tool needs a special computer system and software. These allow the operator to input the desired movements and tool paths for machining. The machine may also have additional features like a rotating table, which allows the workpiece to be turned in different directions.
Compared to conventional CNC machining techniques, 5-axis machining centers have several advantages. They eliminate the need for multiple setups, transferring and inspecting parts, and manual handling, which can lead to errors. With 5-axis CNC machining, a workpiece can be machined from different angles with high precision. This method is commonly used in manufacturing complex shapes, intricate parts, and components for industries like aerospace, automotive, medical, and electronics.
Advantages of 5-Axis CNC Machining
1. Short lead time
When using 3-axis machining, you need to set up the part multiple times and manually rotate it to machine different sides. But with a 5-axis machine, you don’t have to go through the hassle of readjusting the position of the workpiece every time you change the setup for a complex-shaped part.
2. No need for complex fixtures
3-axis machining requires special fixtures to hold the part in the correct position. But with 5-axis machining, we can avoid using these complex fixtures. This is because the workpiece is held at one spot and rotated to create the desired shape.
3. Intricate geometries
With 5-axis CNC machining, you can create parts with more complicated shapes and features. Regular CNC machines may struggle with complex geometric elements like curved lines and recessed areas, but 5-axis machines can handle them effortlessly.
4. Increased accuracy
Frequent setup changes can disrupt your work and cause accuracy issues. When you change the setup, you need to be extremely careful when placing the workpiece. Even a small mistake during placement can affect the precision of your parts. 5-axis machines can help solve this problem easily.
5. Faster material removal
In 5-axis machining, the cutting tool can directly touch the surface being cut. This means that more material can be removed with each pass of the tool, resulting in quicker machining speed. This increased efficiency helps reduce costs as well.
6. Superior surface finishes
In 3-axis machining, achieving the desired surface finish often requires making many small cuts, which takes a lot of time and adds to the cost. However, with 5-axis machines, which are better suited for complex shapes, you can achieve a much better surface finish more efficiently.
5-Axis CNC Machining Parts Gallery
